OUR PRODUCT

SMART STEAM TRAP CUSTOM BUILT

MODEL

FLEX DN

40/150

Description

SMART Steam Trap Custom-Built is a service package to order custom-built steam traps designed and assembled for all process applications. Smart Steam Trap Custom Built can be in different grades of stainless steel, a wide range of sizes and pressure classes, and flanged ends extended to fit exactly in the same place where the current steam trap is installed.
Since we flexible in our approach, we can offer cost-effective solutions per your requirements, no matter if it’s a single steam trap or multiple orders. We believe that time is the essence when it comes to replacing process steam traps in a manufacturing facility. Therefore, we strive to deliver your order from the concept to the finished in less than 4 weeks by delivering all orders worldwide via air express shipping in 3-5 days to any country.

Connection and Materials

Connection size: DN40(1.5″) – DN150(6″)
Flange standards and class: Flanged BS EN 1092, PN16-PN100 ASME B16.5,150-1500
Steam trap body: SS304L or order specification

Application and Capacity

All process applications, link all kinds of heat exchangers, where condensate must be removed immediately after it forms, with condensate load capacity from 1500kg/hr. (3300lds/hr) to up to 150,000 kg/hr (330,000 lbs/hr).

Benefits

  • All stainless-steel construction without any moving parts
  • Maintenance-free
  • Removes condensate continuously
  • Unique available for clients worldwide
  • Technical advice form knowledgeable engineers
  • Cost-effective, customized, and single-unit availability
  • Worldwide air express shipping in 3-5 days to most countries
  • Fast order fulfillment between 2-3 weeks
  • Supporting documentation, test certification per requirements, and product drawing
  • Comprehensive after-sales support
  • 20-year product warranty

To request information, just send us your requirements and we will make one of a kind steam trap and deliver it for you to test.

5-Day concept delivery

If you need a SMART Steam Trap Custom Built service, we will help you every step of the way. After we receive your request, we will provide an informative quote in the next 24 hrs, and if our offer seems acceptable, we will deliver the product concept with a draft drawing in 5 days or sooner!

SMART STEAM TRAP

MODEL

SVT™

DN 15/20

Description

The SMART SVT” DN15/20 Venturi Steam Trap is designed for multipurpose applications from mainline drainage and trace heating, through small to medium size heat-exchanger process applications. The trap has integrated strainers and a removable venturi insert. The body of the steam trap does not have to be removed from the line for maintenance purposes. Acccess to the venturi insert and strainers is via the top and bottom caps. SMART SVT” model steam traps come with an integrated blowdown valve for periodic cleaning of the filter.Since we flexible in our approach, we can offer cost-effective solutions per your requirements, no matter if it’s a single steam trap or multiple orders. We believe that time is the essence when it comes to replacing process steam traps in a manufacturing facility. Therefore, we strive to deliver your order from the concept to the finished in less than 4 weeks by delivering all orders worldwide via air express shipping in 3-5 days to any country.

Sizes and Connections

DN15 (½”), DN20 (¾”)
Threaded / Socket Weld / Flanged

Pressure / Temperature Limits

PMA (Maximum Allowable Pressure) 100 bar g (1450psi g)

TMA (Maximum Allowable Temperature) 400° C (750°F)

PMO (Maximum Operating Pressure) 62 bar g (899 psi g)

Optional Extras

Flanges to your specifications can be added to socket weld connection.
Closed bottom cap.

Guarantee

20 year product guarantee as per standard terms and conditions.

Benefits

  1. No moving parts to fail
  2. Stainless steel construction; 20 to 30 year lifetime
  3. Wide range of capacities
  4. 20 year performance and materials warranty
  5. Permanent up to 20-30% energy reduction; 1-2 year ROI typical
  6. Significant lifetime labor and material savings
  7. Integrated strainer system
  8. Top and bottom cap for easy access to strainers
  9. Inverted nozzle to deflect blockages
  10. Can be installed in any orientation
  11. Supplied with sizing and engineering services
  12. Replaceable Venturi inserts for precise sizing
  13. Integrated blowdown valve for strainer cleaning

Assembly

Dimensions and Weights

SMART STEAM TRAP

MODEL

SVT™

DN 25

Description

The SMART SVT™ DN 25 Venturi Steam Trap is designed for multipurpose applications from line drainage and trace heating, through small to large heat exchanger applications. The trap has an integrated bottom strainer and a removable venturi insert. The body of the steam trap does not have to be removed from the line for maintenance purposes. Access to the venturi insert and strainer is via the top and bottom caps. SMART SVT™ model steam trap comes with an integrated blowdown valve for periodic cleaning of the filter.

Sizes and Connections

DN25 (1”)
Threaded / Socket Weld/ Flanged

Pressure / Temperature Limits

PMA (Maximum Allowable Pressure) 100 bar g (1450psi g)
TMA (Maximum Allowable Temperature) 400°C (750°F)
PMO (Maximum Operating Pressure) 62 bar g (1305 psi g)

Optional Extras

Flanges to your specifications can be added to socket
weld connection.
Closed bottom cap.

Guarantee

20 year product guarantee as per standard terms and conditions.

Benefits

  1. No moving parts to fail
  2. Stainless steel construction; 20 to 30 year lifetime
  3. Wide range of capacities
  4. 20 year performance and materials warranty
  5. Permanent up to 20-30% energy reduction; 1-2 year ROI typical
  6. Significant lifetime labor and material savings
  7. Integrated strainer system
  8. Top and bottom cap for easy access to strainers
  9. Inverted nozzle to deflect blockages
  10. Can be installed in any orientation
  11. Supplied with sizing and engineering services
  12. Replaceable Venturi inserts for precise sizing
  13. Integrated blowdown valve for strainer cleaning

Assembly

Dimensions and Weights

SMART STEAM TRAP

MODEL

SVT-F™

DN 15-DN 20

Description

The SMART SVT-FDN15/20 Flanged venturisteam trap is designed for multipurpose applications from mainline drainage and trace heating, through small to medium size heat-exchanger process applications. The trap has integrated strainers and a removable Venturi insert. The body of the steam trap does not have to be removed from the line for maintenance purposes. Acccess to the Venturiinsertand both strainersis via the top and bottomcaps. SVT model Steam traps come with an integrated blowdown valve for periodic cleaning of the filters.

Sizes and Connections

DN15 (½”), DN20 (¾”)

Flanged
BS 4504, PN40 – PN100 and ASME B16.5, 300 – 1500
Additional flanges available upon request

Pressure / Temperature Limits

PMA (Maximum Allo wable Pressure) 100 bar g (1450psi g)
TMA (Maximum Allowable Temperature) 400 C (750 F)
PMO (Maximum Operating Pressure 62 bar g (899 psi g)

Optional Extras

Can be customized perrequired F/F dimensions.

Guarantee

20 year product guarantee as per standard terms and conditions.

Benefits

  1. No moving parts to fail
  2. Stainless steel construction; 20 to 30 year lifetime
  3. Wide range of capacities
  4. 20 year performance and materials warranty
  5. Permanent 20-30% energy reduction; 1-2 year ROI typical
  6. Significant lifetime labor and material savings
  7. Dual strainer system built-in
  8. Top and bottom cap for easy access to strainers
  9. Inverted nozzle to deflect blockages
  10. Can be installed in any orientation
  11. Supplied with sizing and engineering services
  12. Replaceable Venturi inserts for precise sizing
  13. Integrated blowdown valve for strainer cleaning

Assembly

Dimensions and Weights

SMART STEAM TRAP

MODEL

SVT-F™

DN 15-DN 20

Description

The SMART SVT-FDN15/20 Flanged venturisteam trap is designed for multipurpose applications from mainline drainage and trace heating, through small to medium size heat-exchanger process applications. The trap has integrated strainers and a removable Venturi insert. The body of the steam trap does not have to be removed from the line for maintenance purposes. Acccess to the Venturiinsertand both strainersis via the top and bottomcaps. SVT model Steam traps come with an integrated blowdown valve for periodic cleaning of the filters.

Sizes and Connections

DN15 (½”), DN20 (¾”)

Flanged
BS 4504, PN40 – PN100 and ASME B16.5, 300 – 1500
Additional flanges available upon request

Pressure / Temperature Limits

PMA (Maximum Allo wable Pressure) 100 bar g (1450psi g)
TMA (Maximum Allowable Temperature) 400 C (750 F)
PMO (Maximum Operating Pressure 62 bar g (899 psi g)

Optional Extras

Can be customized perrequired F/F dimensions.

Guarantee

20 year product guarantee as per standard terms and conditions.

Benefits

  1. No moving parts to fail
  2. Stainless steel construction; 20 to 30 year lifetime
  3. Wide range of capacities
  4. 20 year performance and materials warranty
  5. Permanent 20-30% energy reduction; 1-2 year ROI typical
  6. Significant lifetime labor and material savings
  7. Dual strainer system built-in
  8. Top and bottom cap for easy access to strainers
  9. Inverted nozzle to deflect blockages
  10. Can be installed in any orientation
  11. Supplied with sizing and engineering services
  12. Replaceable Venturi inserts for precise sizing
  13. Integrated blowdown valve for strainer cleaning

Assembly

Dimensions and Weights

VENTURI STEAM

TRAP APPLICATION

The SMART Steam Trap™ is a low maintenance Venturi steam trap for all
saturated steam applications with no moving and no failing parts. The
basic technology of the product, using the combination of the
condensate removal channel and the physics of the Venturi effect, has
been around for 30 years.


During the research and development process, the basic product was
improved by adding integral strainers, replaceable insert, and incorporating an inverted cone at the top of the insert. These improvements
greatly reduce the possibility of blocking the venturi channel during
operation and improve the reliability and maintainability of the trap for
the customer’s application

SMART Steam Traps™ will not fail open and they are
guaranteed for 20 years against any mechanical
failure and steam leakage. The SMART Steam Trap technology
operates using the Venturi principle, in which the pressure differential
across the insert results in flash steam that will control the condensate
flow rate without live steam leakage. The SMART Steam Trap operates
over a wide range of variable condensate loads, and is suitable for all
saturated steam applications.

HOW OUR PRODUCT WORKS

The overall capacity of the trap is comprised
of two parts. First, a portion of the capacity is
controlled by the diameter of the condensate
removal channel. Second, a portion of the
capacity is controlled by the back pressure
that is generated inside the Venturi insert
using flash steam.

The replaceable insert has a reverse cone-shaped opening at the top leading to the Venturi section where the self-regulation process occurs based upon the physics of pressure change, a change in density, and energy conservation.

As the higher pressure condensate enters
the Venturi section, a small portion turns into
flash steam and creates a barrier to the live
steam. The flash steam is generated by the
combination of the pressure drop across the
channel and the difference in the density of
the steam compared to the condensate.

The higher the pressure differential across the trap, the more condensate is converted to flash steam. The combination of the channel diameter and the production of flash steam gives the Venturi trap its overall capacity and ability to handle varying condensate loads.

  • No moving parts to fail
  • Stainless steel construction; 20 to 30 year lifetime
  • Wide range of capacities
  • 20 year performance and materials warranty
  • Permanent 20-30% energy reduction; 1-2 year ROI typical
  • Significant lifetime labor and material savings
  • Dual strainer system built-in (SVT models)
  • Top and bottom cap for easy access to strainers
  • Inverted cone to deflect blockages
  • Can be installed in any orientation
  • Supplied with sizing and engineering services
  • Replaceable venturi inserts for precise sizing

PRODUCT DESIGN COMPETITIVE ADVANTAGES

ENERGY SAVINGS / CO2 AND CARBON FOOTPRINT REDUCTION

SMART Steam Traps typically save 2-5% of the steam energy, as compared to mechanical traps when brand new. Since mechanical traps have moving/wearable parts, they begin to degrade in performance as soon as they are placed in service. Over time, the SMART Steam Trap, with no moving parts, will continue to save energy while mechanical traps will lose energy from “Failed Open” steam traps, you will eliminate this condition by installing SMART Steam Traps.

SAFETY AND FASTER WARM-UP TIMES

In today’s world, SAFETY is at the top of everyone’s list. One of the most dangerous aspects of a steam system is“condensate induced water hammer”. This phenomenon will occur during start-up cycles of a steam system and will result in a very loud “knocking” noise and will stress steam system components such as valves, pressure reducers, and steam traps. If a steam line ruptures during warm up, you have the possibility of injuring your operational and maintenance with hot water or steam burns, even death. The SMART Steam Traps eliminate water hammer by staying open during steam system cycling and handle many more times the condensate load while thesystem is coming up to operational temperatures. start-up (no blockages), your plant will achieve faster start-up times for all your steam dependent processes.

DEFLECTIVE CONE RESISTS BLOCKAGES

DEFLECTIVE CONE RESISTS BLOCKAGES cone used in all the SMART Steam Traps at the steam side of the Venturi opening faces into the and solids away from the opening. Most other Venturi style traps have a cone shaped funnel pointed with the will be directed straight towards the opening so that a small object can be easily lodged, which can over time lead to blockages.

BUILT IN BLOWDOWNVALVE

The SVT models of SMART Steam Traps are shipped with a factory assembled blowdown valve so that a Y-strainer does not have to be installed before each trap. If the trap performance is suspect, the blowdown valve can be opened and the lower strainer can be cleaned quickly and easily.

TWENTY YEAR WARRANTY

SMART Valves Inc. guarantees its condensate removal products against defects in material and corrosive materials and steam leakage for a period of 20 years. If such defects or damages occur within 20 years, SMART Valves Inc. will replace said unit(s) free of charge. This warranty covers the body, top cap, bottom cap and Venturi inserts. For further information about limited warranty terms please visit our website www.smartvalvesinc.com section Limited Warranty Terms

SIGNIFICANT LABOR AND MATERIAL COST REDUCTIONS

Unlike mechanical traps, SMART Steam Traps have ZERO moving parts to fail open or fail closed. The only maintenance task is for the strainers (on SVT Models), which need to be inspected and cleaned periodically. The inspection and cleaning frequency will depend upon the water quality of the overall steam system. Traditional “Annual Steam Trap Surveys” can be reduced over time since the traps cannot fail open, (typically the largestsource of wasted steam in any facility). Failed traps and facility downtime for replacement of traps will become a thing of the past and your plant will experience increased and reliability as the result. With traps